HDPE Pipe
PE100-RC HDPE Pipes and Fittings for Water And Gas details description:
PE100-RC pipe is a new type of polyethylene (PE) pressure pipe, which is an upgraded version of "PE100" pipe, where "RC" stands for Resistance to Crack. It maintains the original strength of PE100, and significantly improves the ability to resist slow cracks, external impacts and point loads through special formulas and processes.
In layman's terms, PE100-RC is less likely to "crack" or "break" than ordinary PE pipes. Compared with traditional PE100 pipes, PE100-RC does not require additional sheaths or fine sand backfill, and can be directly laid in complex terrain under more severe conditions, greatly reducing construction costs and risks. It is the best choice for municipal, industrial, environmental protection and other industries that require both "high safety + high economy".
PE100-RC HDPE Pipes and Fittings for Water And Gas material characteristics and advantages:
Strong cracking resistance: PE100RC is an enhanced version of PE100, suitable for occasions requiring higher crack resistance, with excellent stress cracking resistance, can effectively resist cracking problems caused by environmental, construction and other factors, even in long-term use and harsh conditions, but also to maintain the integrity of the pipe structure.
Good corrosion resistance: HDPE material itself has non-polar characteristics, has good tolerance to most chemical substances such as acid, alkali and salt, and is not easy to cause chemical reaction and degradation of material properties, and can be applied to chemical industry, electroplating, sewage treatment and other corrosive environment.
Good low temperature resistance: in a low temperature environment, HDPE PE100-RC pipe can still maintain good toughness, will not be brittle due to low temperature, and can be used safely in cold areas, such as all kinds of pipeline projects in northeast China and Northwest China.
Good flexibility:the pipe has a certain degree of flexibility, can adapt to a certain degree of foundation uneven settlement and earthquake and other natural disasters, can reduce the change of the foundation caused by pipeline rupture and other problems, and improve the stability and reliability of the pipeline system.
Long service life: Based on its excellent material properties, under normal conditions of use, the service life of HDPE PE100-RC pipe can reach more than 50 years, reducing the frequency of pipeline replacement and maintenance, and reducing the cost of the entire life cycle.
High construction efficiency: the pipe is light in weight, easy to handle and install, and can greatly reduce the construction labor intensity. At the same time, the hot melt butt and electric melt connection and other methods are simple to operate, fast connection speed, and can effectively shorten the construction period, especially for the construction project.
Excellent hydraulic performance: the inner wall of the HDPE PE100-RC pipe is smooth, the surface roughness is small, and the water flow resistance is small, which can improve the water transportation capacity and efficiency, and reduce the water energy consumption. Under the same flow rate, smaller pipe diameter can be selected to save project investment; Or under the same pipe diameter, a larger flow of medium can be transported.
Environmental protection and energy saving: HDPE is a recyclable material, and HDPE PE100-RC tube can be recycled and reprocessed after waste, reducing the pollution of waste to the environment. And its production process compared with some metal pipes, lower energy consumption, in line with the requirements of environmental protection and energy saving.
HDPE PE100-RC pipe construction method:
Hot melt connection: The hot melt machine is used to heat the connection part of the pipe and pipe fittings to a molten state, and then the two are quickly bonded, cooled and solidified under a certain pressure to form a solid connection. Suitable for the same material, nominal outer diameter ≥63mm pipe and pipe, pipe and pipe fittings connection.
Electric fusion connection: the electric fusion pipe is set on the pipe, and the resistance wire in the electric fusion pipe is electrified through the electric fusion welding machine, so that the resistance wire heats up and the contact surface of the pipe and the pipe is melted, and the body is formed after cooling. Suitable for various specifications of HDPE PE100-RC pipe connection, especially suitable for nominal outer diameter < 63mm pipe or cannot use hot melt connection occasions.
Socket connection: First heat one end of the HDPE pipe to soften it, and then insert the other end into the softening end, and then heat and apply pressure to make the two closely combined. This connection method is suitable for small-caliber HDPE pipes, convenient installation, fast connection speed, but the connection strength is slightly lower than that of hot melt butt and electric melt connection.
Flange connection: The HDPE pipe and flange are connected together by hot melt or electric melt, and then the two flanges are connected by bolts, and the sealing gasket is installed in the middle to realize the connection and sealing of the pipeline. The flange connection is suitable for the connection of HDPE pipes with valves, flowmeters and other equipment, as well as the parts that need to be disassembled frequently, which is easy to maintain and overhaul.
PE quick joint connection: This joint has an internal cavity into which the PE pipe can be inserted, sealed and fixed by sealing rings or elastic clasp and other components, suitable for small and medium diameter PE pipe connection.
| ISO 4427 Pipe Series | S 3.2 | S 4 | S 5 | S 6,3 | S 8 | S 10 | S 12,5 | S 16 | PE100 | |
| ASTM F714 DR | DR 7.4 | DR 9 | DR 11 | DR 13.6 | DR 17 | DR 21 | DR 26 | DR 33 | ||
| Nominal Pressure PE 100 | PN = 25 bar | PN = 20 bar | PN = 16 bar | PN = 12,5 bar | PN = 10 bar | PN = 8 bar | PN = 6 bar | PN = 5 bar | ||
| Nominal Size DN (mm) | Equiv Size (in) | Min T.W. (mm) | Min T.W. (mm) | Min T.W. (mm) | Min T.W. (mm) | Min T.W. (mm) | Min T.W. (mm) | Min T.W. (mm) | Min T.W. (mm) | Nominal Size DN (mm) |
| 20 | 0.79 | 3.0 | 2.3 | 2.0 | 1.5 | 1.2 | 1.0 | 0.6 | 0.61 | 20 |
| 25 | 0.98 | 3.5 | 3.0 | 2.3 | 2.0 | 1.5 | 1.2 | 0.8 | 0.76 | 25 |
| 32 | 1.26 | 4.4 | 3.6 | 3.0 | 2.4 | 2.0 | 1.5 | 1.0 | 0.97 | 32 |
| 40 | 1.57 | 5.5 | 4.5 | 3.7 | 3.0 | 2.4 | 2.0 | 1.2 | 1.21 | 40 |
| 50 | 1.97 | 6.9 | 5.6 | 4.6 | 3.7 | 3.0 | 2.4 | 2.0 | 1.52 | 50 |
| 63 | 2.48 | 8.6 | 7.1 | 5.8 | 4.7 | 3.8 | 3.0 | 2.5 | 1.91 | 63 |
| 75 | 2.95 | 10.3 | 8.4 | 6.8 | 5.6 | 4.5 | 3.6 | 2.9 | 2.27 | 75 |
| 90 | 3.54 | 12.3 | 10.1 | 8.2 | 6.7 | 5.4 | 4.3 | 3.5 | 2.73 | 90 |
| 110 | 4.33 | 15.1 | 12.3 | 10.0 | 8.1 | 6.6 | 5.3 | 4.2 | 3.33 | 110 |
| 125 | 4.92 | 17.1 | 14.0 | 11.4 | 9.2 | 7.4 | 6.0 | 4.8 | 3.79 | 125 |
| 140 | 5.51 | 19.2 | 15.7 | 12.7 | 10.3 | 8.3 | 6.7 | 5.4 | 4.24 | 140 |
| 160 | 6.30 | 21.9 | 17.9 | 14.6 | 11.8 | 9.5 | 7.7 | 6.2 | 4.85 | 160 |
| 180 | 7.09 | 24.6 | 20.1 | 16.4 | 13.3 | 10.7 | 8.6 | 6.9 | 5.45 | 180 |
| 200 | 7.87 | 27.4 | 22.4 | 18.2 | 14.7 | 11.9 | 9.6 | 7.7 | 6.06 | 200 |
| 225 | 8.86 | 30.8 | 25.2 | 20.5 | 16.6 | 13.4 | 10.8 | 8.6 | 6.82 | 225 |
| 250 | 9.84 | 34.2 | 27.9 | 22.7 | 18.4 | 14.8 | 11.9 | 9.6 | 7.58 | 250 |
| 280 | 11.02 | 38.3 | 31.3 | 25.4 | 20.6 | 16.6 | 13.4 | 10.7 | 8.48 | 280 |
| 315 | 12.40 | 43.1 | 35.2 | 28.6 | 23.2 | 18.7 | 15.0 | 12.1 | 9.70 | 315 |
| 355 | 13.98 | 48.5 | 39.7 | 32.2 | 26.1 | 21.1 | 16.9 | 13.6 | 10.90 | 355 |
| 400 | 15.75 | 54.7 | 44.7 | 36.3 | 29.4 | 23.7 | 19.1 | 15.3 | 12.30 | 400 |
| 450 | 17.72 | 61.5 | 50.3 | 40.9 | 33.1 | 26.7 | 21.5 | 17.2 | 13.80 | 450 |
| 500 | 19.69 | 67.6 | 55.8 | 45.4 | 36.8 | 29.7 | 23.9 | 19.1 | 15.30 | 500 |
| 560 | 22.05 | 75.7 | 62.5 | 50.8 | 41.2 | 33.2 | 26.7 | 21.4 | 17.20 | 560 |
| 630 | 24.80 | 85.1 | 70.3 | 57.2 | 46.3 | 37.4 | 30.0 | 24.1 | 19.30 | 630 |
| 710 | 27.95 | 95.9 | 79.3 | 64.5 | 52.2 | 42.1 | 33.9 | 27.2 | 21.80 | 710 |
| 800 | 31.50 | 89.3 | 72.6 | 58.8 | 47.4 | 38.1 | 30.6 | 24.50 | 800 | |
| 900 | 35.43 | 81.7 | 66.2 | 53.3 | 42.9 | 34.4 | 27.60 | 900 | ||
| 1000 | 39.37 | 90.2 | 72.5 | 59.3 | 47.7 | 38.2 | 30.60 | 1000 | ||
| 1200 | 47.24 | 88.2 | 67.9 | 57.2 | 45.9 | 36.70 | 1200 | |||
| 1400 | 55.12 | 102.9 | 82.4 | 66.7 | 53.5 | 42.90 | 1400 | |||
| This product flyer is intended for reference purposes. It should not be used in place of the advice from a licensed Professional Engineer. Nominal pressure (PN) is based on C = 1,25 and an operating temperature of 20°C. Weight is calculated using DN and Minimum wall plus 6% for use in estimating fluid flow. Actual ID will vary. When designing components to fit the pipe ID, refer to pipe dimensions and tolerances in the applicable pipe manufacturing specification. To obtain pressure in psi, multiply bar by 14.5 (1 bar ≈ 14.5 psi). | ||||||||||
PE100-RC HDPE Pipes and Fittings for Water And Gas application scenario description:
Urban water supply system: It can be used as the main water supply pipe of the city, which can withstand high water pressure and safely transport the water from the water source to various areas of the city. At the same time, it is also suitable for the water supply branch pipe inside the community, and its good sanitation performance can ensure the safety of water for residents, and strong corrosion resistance, and can adapt to different soil environments.
Drainage and sewerage systems: Excellent performance in urban drainage and sewage collection and transportation. Its corrosion resistance can resist the erosion of various harmful substances in sewage and extend the service life of the pipeline. Moreover, the inner wall of the pipeline is smooth and not easy to hang dirt, which can reduce the occurrence of blockage and ensure smooth drainage.
Rural drinking water safety project:suitable for complex terrain and geological conditions in rural areas, can be laid flexibly in mountainous areas, hills and other places. Its good low temperature resistance, can ensure the safety of water supply in cold areas, and convenient construction, low maintenance cost, is the ideal pipe for rural drinking water projects.
Industrial fluid transport: In chemical, pharmaceutical, electroplating and other industrial fields, can be used to transport a variety of corrosive chemical media, industrial wastewater. For example, in the transportation of sulfuric acid, hydrochloric acid and other strong acid solutions in chemical enterprises, HDPE PE100-RC pipe with its excellent corrosion resistance can ensure long-term stable operation of the pipeline, reducing the risk of leakage and maintenance costs.
Gas transmission: can be used as a medium and low pressure gas transmission pipeline, with good stress cracking resistance, can effectively prevent gas leakage, to ensure the safety of gas transmission. Its flexibility is good, easy to lay construction, can adapt to different terrain conditions.
Landscaping irrigation: often used in parks, green Spaces, nurseries and other places of irrigation system. Its inner wall is smooth, the flow resistance is small, can achieve uniform irrigation, improve the utilization rate of water resources. And light weight, easy installation, can reduce the difficulty of construction and cost.
Water conservancy project: It is widely used in small water conservancy projects such as channel lining and farmland irrigation water diversion pipeline. It can withstand certain soil and water pressure, has good anti-aging performance, and can maintain good performance in long-term underwater environment.
HDPE PE100-RC pipe application picture description:
1. HDPE PE100-RC pipe is used in urban water supply system
2.HDPE PE100-RC pipe is used in rural drinking water projects
3.HDPE PE100-RC pipe is used in the field of industrial water transmission
4.HDPE PE100-RC pipe is used in water conservancy projects
