HDPE Welding Machine
Socket Fusion Welding Machine
A hot-melt socket welding machine is a device used to join thermoplastic pipes (such as HDPE, PP, PVDF, or PPR) using a socket welding method. This method involves heating the pipe and the fitting at the joining point and then pressing them together, causing the material to melt and fuse, creating a strong, seamless bond. This type of welding is widely used for smaller diameter pipes and is commonly employed in plumbing, irrigation, HVAC, and industrial piping systems.
- Diameter: 20mm-160mm
- Warranty: 1 year
- Application: HDPE/PPR/PVDF pipes and fittings
- Packaging: Carton
- Power: 800w/1000w
- Voltage: 220V
Detailed description of the hot-melt socket welding machine:
The hot-melt socket welding machine includes a heating plate, which is usually made of stainless steel or other high-temperature resistant materials, and is equipped with a heating wire inside, which can quickly and evenly heat to the set temperature. The general heating temperature is between 200-230℃. The connecting parts of the pipe and the pipe fitting are heated by the heating plate to make their surface reach a molten state, and then the pipe is inserted into the pipe fitting and kept under a certain pressure for a period of time to make the molten plastics fuse with each other and form a firm connection joint after cooling.
The hot melt socket welding machine selects the appropriate clamp according to the specifications of the pipe and fittings, fixes the pipe and fittings on the welding machine, and ensures that the axis lines of the two coincide. Then, insert the heating plate between the pipe and fitting, start the heating system, and heat according to the set temperature and time. After the heating is completed, quickly remove the heating plate, insert the pipe into the fitting smoothly, reach the specified insertion depth, and maintain a certain pressure until the connection part cools and solidifies.
Features and advantages of hot melt socket welding machine:
1. Strong material compatibility: It has good welding effects on various thermoplastic plastic pipes such as HDPE and PP-R, and can be widely used in the installation of plastic pipe systems in different fields such as building water supply and drainage, municipal water supply, gas transmission, and farmland irrigation.
2. Fast heating speed: The heating plate of the hot melt socket welding machine can quickly reach the set temperature, and can heat the connection parts of the pipes and fittings to a molten state in a short time, greatly shortening the welding time and improving construction efficiency.
3. Fast connection speed: Once the pipes and fittings are heated to a suitable state, the process of inserting the pipes into the fittings is fast, and after insertion, you only need to maintain a certain pressure and wait for cooling and solidification. The entire connection process is relatively fast.
4. Easy to use: The operation of the equipment is relatively simple. It only needs to be operated according to the set parameters such as temperature, time and pressure. Operators who have received simple training can master welding skills proficiently.
5. Clear process: The operation process of the hot melt socket welding machine is relatively fixed, including the steps of fixing, heating, plugging and cooling of pipes and fittings. Each step has clear operation requirements and indicators, and it is not easy to make operating errors.
6. Firm welding: The connection parts of pipes and fittings are heated to a molten state, and then fused under pressure. The connection joints formed after cooling are strong and can withstand high pressure and tension, and are not prone to leakage and other problems.
7. Good sealing: During the welding process, the molten plastics fuse with each other to form a whole, which can effectively prevent liquid or gas leakage and ensure the sealing of the pipeline system.
Type of hot melt socket welding machine:
| Plastic Pipe And Fittings Diameter Range Of Welding: 20-110mm | |||
| Major Parameter of 20-110mm Socket Fusion Welding Machine | |||
| SF110 | Includes basic fra me, planing tool, heating plate, hydraulic unit, stand and trolly 包括机架，铣刀，加热板，液压站，附件支架和手推车 | ||
| Fusion Range 焊接范围 | Dia: 20 32 40 50 63 75 90 110 | Package(mm)包装 | Steel Case 铁盒子 |
| 操作方式 Operating Type | 手动 Manual Type | Total Volume 总体积 (CBM) | 0.3CBM |
| temperature digital display 温度数显 | Available | G.W.毛重 ( Total总重) | 2KG |
| Temperature Deviation 温度误差 | ±5°C | Power(W)功率 | 800W/1000W |
| Heating Temperature 加热温度 | 0-320℃ | Cable Length 电线长度 | 3m Flame retardant and fire resistant wire 阻燃耐烧电线 |
| Applicable Material 适用材料 | PE/PP-R/PB/PVDF/PP/MPP | Radiator 散热器 | Double Radiator 双散热器 |
| Ambient Temperature 环境温度 | -5～40°C | Heating Plate size 加热板尺寸 | 17*6.4CM 18.5*7.4CM |
| Voltage(V) 电压 | 220V | Products Size 产品尺寸 | 368*88*170mm |
| Required Time for Welding Temperature 达到焊接温度所需时间 | < 20min | ||
| Power Plug 电源插头 | Option for EN, EU, US standard | ||
Socket Fusion Welding Machines are mainly used in the following scenarios:
1. Water supply pipeline system: In urban water supply projects, it is used to connect water supply pipes to transport water from water plants to various water supply areas to ensure a stable supply of water for urban residents and industrial use.
2. Drainage pipeline system: For urban rainwater discharge and sewage collection systems, drainage pipes require reliable connection methods.
3. Chemical system: In chemical companies, it is used to connect pipes for transporting various chemical raw materials. The pipes welded by this welder can withstand certain pressure and chemical corrosion to ensure the safety of raw material transportation during chemical production.
4. Irrigation system: In farmland irrigation projects or water conservancy irrigation projects, it is used to connect irrigation main pipes and branch pipes to transport water from water sources to farmland or irrigation areas. It can meet the requirements of large flow and high pressure water delivery, ensure the efficient operation of the irrigation system, and improve the utilization efficiency of water resources.
